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Successful Stories of Materials Development

 

Research and Development of Ultra-High Strength Spring Steel
By systematically optimizing the chemical composition, smelting process, rolling process and heat treatment process of metal materials, ultra-high strength spring steel with tensile strength up to 2.2GPa was successfully developed. Generally speaking, for every 50MPa increase in the allowable spring stress, a weight loss effect of about 5%. Based on this material, the developed springs can ultimately achieve a 30% weight loss.
By reducing the spring design stress, its fatigue life can be significantly improved. Experimental research shows that the springs prepared with this ultra-high strength spring steel have an increase in fatigue life of 11 times, fully meeting the requirements of 2 million service cycles.
Ultra-High Strength Spring Steel SEM Photo
 
Specific Research Contents Include:
Ingredient Design
Explore the mechanism of action of toughening elements such as V, Nb, and Ti, and determine the optimal composition ratio;
Fatigue Mechanism Study
We study the fatigue life of the intended steel species and its internal mechanism of elastic reduction performance, draw the SN curve, and determine the critical dimensions of inclusions, thereby providing scientific guidance for the inclusion control process during steelmaking.
Process Development
Determine the phase change point and phase change curve of the planned steel species, and formulate scientific and reasonable rolling processes and heat treatment processes;
Industrial Production and Application
Carry out tests on fatigue life and elastic reduction performance.

SUNZO has it’s own researching and development team and test center, has participate in rule-making of the latest national industry standards and the international ISO standards for disc springs.

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